Alectrolysis Of Alkaline Water
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Alectrolysis Of Alkaline Water

New flow-field design with simulation testing features for flow uniformity in fuel cells
New-generation electrodes with industry-leading resistance overpotentials
Comprehensive power consumption ≤4.9 kWh/Nm³
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Product Introduction

1200 Nm3/h Alkaline Water Electrolyzer

Advantage
 

 

1. Enhanced Energy Efficiency
- Featuring a novel flow-field design coupled with rigorous simulation testing to ensure uniform flow distribution within fuel cells, alongside next-generation electrodes boasting industry-leading resistance overpotentials, this system achieves exceptional energy efficiency. With comprehensive power consumption capped at ≤4.9 kWh/Nm³, it stands as a testament to sustainable hydrogen production practices.

 

2. Expedited Cold Start Capability
- Leveraging a proprietary lye heating circulation system, this equipment slashes cold start times by an impressive 50%. This innovation streamlines operations, ensuring rapid activation and minimizing downtime for enhanced productivity.

 

3. Adaptability to Variable Power Inputs
- Tailored for wind and solar-based hydrogen production, this system boasts a wide power fluctuation range of 30% to 120%. This flexibility enables seamless integration with fluctuating renewable energy sources, optimizing efficiency and output across diverse environmental conditions.

 

4. Superior Stability and Reliability
- Engineered for robust performance, this system prioritizes stability and reliability through multiple advanced features. It incorporates double security measures with internal and external sealing, an upgraded fastening system to mitigate electrolyzer leakage under alternating working conditions, and large diameter double pole plate technology, effectively reducing electrolyzer length. Furthermore, with a bipolar plate coating thickness exceeding 50 μm at the lowest point, it ensures heightened durability and prolonged operational lifespan.

 

Technical specifications and performance
 

 

1. Elevated Hydrogen Production Capacity
- The AWE hydrogen production equipment boasts an impressive hydrogen production capacity of up to 1200 Nm³/h, demonstrating its capability to meet high-volume demands efficiently and reliably.

 

2. Superior Power Consumption Efficiency
- With a remarkably low DC power consumption rate of ≤4.3 kWh/Nm³, this equipment excels in converting electrical energy into hydrogen energy, showcasing unparalleled efficiency in the hydrogen production process.

 

3. Enhanced Hydrogen Purity
- Recognizing the critical importance of hydrogen purity across various applications, this equipment achieves a purity level exceeding 99.8% even before purification. By ensuring primary hydrogen purity, it establishes a solid foundation for subsequent supply of higher-quality hydrogen tailored to diverse industrial needs.

 

4. Impeccable Post-Purification Purity
- After undergoing purification processes, this equipment elevates the purity of hydrogen to surpass 99.999%. This exceptional purity not only meets stringent requirements in high-tech industries like semiconductor manufacturing but also advances clean energy technology by providing purer hydrogen energy for scientific research, pharmaceuticals, and other critical applications.

 

5. Maintained Stability and Safety
- Operating at a consistent working pressure of 1.8 MPa, the AWE hydrogen production equipment ensures efficient production while mitigating operational risks. This stability contributes to a safer operating environment, instilling confidence in users regarding equipment reliability and safety.

 

6. Intelligent Temperature Control
- Featuring intelligent temperature control mechanisms, this equipment maintains a precise working temperature range of 90±5℃ during operation. By optimizing temperature conditions, it enhances both efficiency and equipment lifespan, offering users a stable and reliable operational experience across diverse environmental settings.

 

7. Versatile Adaptability
- Designed to accommodate varying requirements in hydrogen production, this equipment offers a wide power fluctuation range of 30-120%. Within this range, it maintains efficient and stable hydrogen production, thereby catering to the diverse needs of energy industries and ensuring adaptability to fluctuating energy inputs.

 

Name

Parameter

Hydrogen production capacity(Nm3/h)

1200

DC power consumption(kWh/Nm3)

≤4.3

Hydrogen purity(Before purification)

≥99.8%

Hydrogen purity(After purification)

≥99.999%

Operating pressure(MPa)

1.8

Operating temperature(℃)

90±5

Power consumption range

30~120%

 

Scope of Application
 

1. Energy Industry Applications
- Within the energy sector, hydrogen finds versatile applications spanning power generation, energy storage solutions, and fuel cell technologies. From facilitating cleaner power generation to enabling efficient energy storage mechanisms, hydrogen plays a pivotal role in advancing sustainable energy practices.

2. Transportation Advancements
- In the transportation sector, hydrogen emerges as a key enabler for the proliferation of hydrogen fuel cell vehicles (FCVs). By promoting the development and adoption of FCVs, hydrogen contributes to reducing carbon emissions and mitigating environmental impact, thereby driving innovation in the automotive industry towards sustainable mobility solutions.

3. Industrial Utilization
- Across industrial domains such as chemical production, metal processing, and the synthesis of hydrides, hydrogen serves as a fundamental resource. Its versatility and reactivity make it indispensable for various industrial processes, ranging from petrochemical manufacturing to the production of advanced materials, fostering efficiency and innovation in industrial operations.

4. Scientific Exploration
- Within laboratories and scientific research institutions, hydrogen serves as a vital tool for conducting experiments and investigations requiring high-purity hydrogen. From fundamental research in chemistry to exploring novel applications in materials science and beyond, hydrogen fuels scientific exploration and innovation, paving the way for advancements in diverse scientific disciplines.

Why us?

  • Founded in 1989, SANY Group is one of the first intelligent manufacturing pilot demonstration enterprises in China, of which the vision to foster first-class employees, and to make first-class contributions to society has never wavered, building up this established brand of "SANY" in the industry. SANY was first included in the Forbes 500 List in 2021, where we are the first among all the construction machinery manufacturers based from China, and the second from all over the world. It has won the "National Prize for Progress in Science and Technology" three times, the "National Award for Technological Invention" twice, and the "China Grand Awards for Industry" once, becoming the highest national honor for the construction machinery industry since the founding of the People's Republic of China.
  • SANY Group has built more than 40 intelligent manufacturing factories with the total investment amounting to over RMB 23 billion, including two "lighthouse factories" certified by the World Economic Forum, Davos, i.e. No.18 Factory in Changsha and Drilling Machinery Factory in Beijing. Such factories are equipped with the automated production line for 2GW electrolyzers and the production line for hydrogen refueling station equipment.

  • SANY Hydrogen Energy Co., Ltd. is a direct subsidiary of SANY Group, providing hydrogen energy equipment solutions for customers worldwide. Backed by the leading equipment manufacturing, R&D and industrial supporting capabilities of SANY Group, we take in top talent in the hydrogen energy industry, creating a core team of more than 200 employee including over 10 leading talents and over 110 R&D talents of which 65% have a doctoral or master's degree.

  • Sany Hydrogen Energy can provide four-in-one or even N*four electrolyzer cluster control solutions with self-developed intelligent scheduling algorithms. Compared with the conventional flexible wind and solar based hydrogen production solutions in the market, it is in a leading position in terms of the utilization rate of wind-solar coupling and the safety and stability of the system.

  • SANY Hydrogen Energy Equipment Testing Center covers an area of 4,000 square meters. With a maximum power capacity of more than 24MW, the Testing Center can meet the requirements of equipment performance testing for hydrogen production systems of different technologies, such as 3-4800 Nm3/h alkaline electrolyzer (including multi-in-one hydrogen production system), Proton Exchange Membrane (PEM) electrolyzer, square electrolyzer, etc. This is currently the largest and the most comprehensive electrolyzer testing platform in China, which provides important support for the authentication and rapid iteration of SANY Hydrogen Energy products.

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