Compressor Skid
Product Category
We aim to develop tailored equipment packages for fixed and skid-mounted hydrogen refueling stations, tailored to meet the diverse needs of our customers.
Firstly, our fixed hydrogen refueling stations are equipped with unloading, pressurization, storage, and cooling units designed for remote dispensing. We also offer monitoring of key equipment status, along with cloud computing and big data analysis capabilities, ensuring a higher efficiency and utilization rate.
Secondly, our skid-mounted hydrogen refueling stations integrate hydrogen refueling, cooling, metering, and digital control. With the equipment manufacturing, testing, and commissioning processes completed in the factory, these stations can be easily and efficiently installed within a short period.
Lastly, both our fixed and skid-mounted hydrogen refueling stations are available for customization and assembly based on customers' specific requirements. They are also compatible with diaphragm or liquid-driven compressors, providing flexibility and adaptability to meet a wide range of applications.
Technical specifications
1. Liquid driven compressor
■ For the compressor, the oil cylinder is separated from the gas cylinder, of which the oil-free lubrication is used for the piston, preventing the compressed medium from being contaminated during the compression process. Multi-seal is used for the gas and oil chambers in a special form of oil-gas isolation chambers to completely separate oil and gas. This structure of oil-gas isolation chambers ensures that hydrogen will not be exposed to oil even in case of any damage to the sealing ring, which further maintains the gas purity at the outlet. No lubrication system is needed for this compressor without components such as crankshafts and connecting rods.
■ Hydraulic piston compressors have a low linear speed and switching frequency. In contrast to other types of reciprocating compressors, hydraulic piston compressors have extremely low reciprocating frequency and piston linear speed, ensuring prolonged service life the sealing and valves.
■ The gas cylinder piston of the compressor is driven by a hydraulic system with less vibrations and low noise, in which the motor drives the high-pressure oil pump and then the compression cylinder under stable loading and operating conditions, extending the service life of the compression cylinder and motor.
|
Name |
Displacement |
Exhaust pressure |
Inlet pressure |
Maximum exhaust temperature |
Exhaust temperature (aftercooling) |
Service life of seals |
Main motor power |
Noise |
|
Parameter |
≥1000Nm³/h@12.5MPa |
45MPa |
2~20MPa |
≤120℃ |
≤40℃ |
≥2000h |
110kW |
≤80dB(A) |
2. Compressor skids
|
Indicator |
Exhaust pressure |
Default Dispensing Capacity |
Operating Temperature |
|
Parameter |
45MPa |
1000Kg/day |
-25-55℃ |
3. Hydrogen dispenser
|
Name |
Flow range |
Measurement error |
Measurement repeatability |
Operating pressure |
Explosion-proof grade |
|
Parameter |
0~5.0Kg/min |
±1.5% |
0.50% |
35MPa/70 MPa |
ExdemibllCT4Gb |
4. Sequence control panel
|
Name |
Applicable medium |
Operating pressure |
Design pressure |
Environment temperature |
Rating |
|
Parameter |
H2 |
45MPa |
50MPa |
-40°C~50°C |
III |
5. Discharging column
|
Name |
Applicable medium |
Operating pressure |
Design pressure |
Measurement repeatability |
Filtration accuracy |
|
Parameter |
H2 |
0~20MPa |
25MPa |
0.50% |
5μm |
Scope of Application
Refueling for hydrogen fuel cell vehicles: Used to charge hydrogen fuel cell vehicles in order to support the promotion of hydrogen fuel cell vehicles, and provide a clean energy alternative for the transportation sector.
Hydrogen energy storage: Used for the storage and distribution of hydrogen. By converting electrical energy into hydrogen for storage, which can be released for power generation or other applications when needed, as a renewable energy alternative for the energy storage system.
Industrial applications of hydrogen: Providing high-purity hydrogen to industrial users to meet the needs of industrial applications of hydrogen.
Advantages
1.Leveraging our expertise in large-scale hydrogen production from renewable sources, we've developed 1,000 Nm³/h hydrogen production equipment and a 4x1,000 Nm³/h all-in-one system. Using advanced materials and CAE simulations, our electrolyzer flow field design ranks top in China. In 2023, we secured a bid for Jilin Electric Power's Da'an Wind and Solar Green Hydrogen project, supplying two all-in-one systems as critical support.
2.We excel in independently developed BOP systems. Our R&D and design, based on chemical engineering calculations, aim for easy installation, reliability, safety, and shortened installation time. We've completed 100 to 6,000 Nm³/h separation and purification systems, applied in multiple projects. Customized BOP services are available to meet client needs.
3.We've established and operationalized a 20MW all-in-one electrolyzer testing platform encompassing performance, control, reliability testing, passing HAZOP, SIL, QRA, and lightning protection assessments. This platform fulfills alkaline electrolyzer and BOP system testing needs, running thousands of hours, supporting electrolyzer, BOP, and auxiliary equipment verification and upgrades.
4.Leveraging SANY Group's intelligent manufacturing and quality assurance strengths, we've established automated 2GW electrolyzer production lines, achieving breakthroughs in automatic feeding, argon arc welding, resistance welding, pipe prefabrication, and high-precision stacking. This enhances hydrogen equipment quality. We've also established a comprehensive manufacturing process standard guidance system to ensure regulatory compliance.
5.Leveraging our strengths in wind, solar, hydrogen, stations, and vehicles, SANY Hydrogen Energy collaborates with SANY Renewable Energy, SANY Silicon Energy, and SANY Heavy Truck to create a closed-loop low-carbon industry ecosystem. With capabilities in hydrogen equipment R&D and manufacturing, as well as access to wind and solar big data, we lay a solid foundation for green hydrogen production systems and continuously upgrade cluster control strategies. This enables us to offer customers sophisticated and economic solutions for integrated green hydrogen production and utilization, driving the industry's high-quality development.
Water decomposes into hydrogen and oxygen at electrolyzer's cathode and anode. Hydrogen is dried in a gas-liquid separator, purified in a purifier, and flows through a buffer tank to the compressor, ultimately reaching high-pressure storage cylinders. For vehicle refueling, the dispenser withdraws hydrogen from these cylinders.
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