Hydraulic Driven Air Compressor

Hydraulic Driven Air Compressor

A hydraulic air compressor is an air compressor powered by the hydraulics on a vehicle or machine. It allows operators to convert their hydraulic power into air power, ultimately equipping a vehicle or machine with both hydraulic and air power.
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Product Introduction
Your Leading SANY Hydrogen Energy Co., Ltd. Supplier
 

Focusing on the R&D, manufacturing and sales of hydrogen producing and refueling equipment and key components for a closed-loop full ecological industrial chain featured by green power, hydrogen energy and end-use equipment, SANY Hydrogen Energy Co., Ltd. is the world's leading provider of package solutions for hydrogen energy equipment, which is committed to providing global customers with GW-level ultra-large-scale package solutions on-grid/off-grid hydrogen production from wind and solar energy.

 

Why Choose Us?
 

High quality

Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.

Competitive Price

We offering a higher-quality product or service at an equivalent price. As a result we have a growing and loyal customer base.

Global shipping

Our products support global shipping and the logistics system is complete, so our customers are all over the world.

Rich experience

Our company has many years of production work experience. The concept of customer-oriented and win-win cooperation makes the company more mature and stronger.

After-sale service

Professional and thoughtful after -sales team, let you worry about us after -sales Intimate service, strong after -sales team support.

Advanced equipment

A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.

 

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What is Hydraulic Driven Air Compressor?

 

 

A hydraulic air compressor is an air compressor powered by the hydraulics on a vehicle or machine. It allows operators to convert their hydraulic power into air power, ultimately equipping a vehicle or machine with both hydraulic and air power.

 

Benefits of Hydraulic Driven Air Compressor
 

Embracing energy efficiency
Air compressors embody the epitome of energy efficiency. Powered by a heavy internal motor, an air compressor effectively converts electrical energy into kinetic energy. Their efficiency depends on several factors such as motor horsepower, tank capacity, and output pressure. Advanced technology allows these tools to adapt their energy consumption to specific needs, significantly contributing to energy conservation.

 

Prioritising safety
The safety advantages of air compressors are many. They minimise the risk of electrical shocks better than electrically powered tools, and are safe to operate in areas with combustive gases or at high temperatures. The appropriate air compressor and air tool combo can also handle higher torque ratings, and strenuous high-temperature operations, without breaking.

 

Reliability and maintenance
Air compressors and power tools are well-known for their dependability and low maintenance. Their high air quality and robust design reduce the likelihood of a malfunctioning tool, ensuring reliable functioning.

 

The economical choice
Not many people realise how budget-friendly air tools really are. As a power source, air compressors are not merely energy-efficient, but also super cost-effective. With lower initial and replacement costs than their electric tool counterparts, they offer serious savings. They also provide an added layer of security, as their unique nature makes air compressors and air-driven tools less attractive to potential thieves than standard power tools.

 

Types of Hydraulic Driven Air Compressor
 

Positive displacement compressors

Positive displacement compressors draw atmospheric air into one or more compression chambers. These chambers are then closed from the inlet. As the volume of each chamber decreases, the air is compressed internally until the pressure reaches the designed pressure ratio. The valve then opens and the air is discharged into the outlet system.

Reciprocating compressors are the most commonly used positive displacement compressors because they can handle all volume capacities and pressures. There are two different designs; single and two-stage.
Single-stage: With a single-stage, the air is drawn into the cylinder and compressed in a single stroke. Compressed gas is then transferred to a storage tank
Two-stage: A two-stage design employs an extra piston and is capable of higher pressure levels.

Rotary compressors

Rotary compressors are positive displacement machines in which the compressing and displacement are affected by the positive action of rotating elements. The two main types are vane and screw compressors.

Vane compressors use rotating, fan-like blades called vanes to compress hydraulic materials. The size and shape of the vanes determine how strong the pressure can be. Multiple vanes are combined to make complex compressors of any size.
Screw compressors are positive displacement machines that have distinct working phases: suction, compression and discharge. Two counter-rotating helical screws are arranged in a compressor casing; gas inlet and discharge nozzles are at opposite ends.

Dynamic compressors

Dynamic compressors work at a constant pressure but their performance is affected by external conditions, such as changes in inlet temperatures. Air is drawn between the blades on a rapidly rotating compression impeller as it accelerates to a high velocity. The gas is then discharged through a diffuser, where the kinetic energy is transformed into static pressure. These compressors are designed for large-volume flow rates. Depending on the main direction of the gas flow, they are called radial or axial compressors.

Axial flow compressors use multiple vanes to increase the compression capabilities of a machine. They are often used in high-volume situations where a single rotary vane is not sufficient. They have a high-efficiency rate but are more expensive than other types of compressors.
Centrifugal compressors slow and cool incoming air through a diffuser in order to build up potential energy. Because of their multi-phase compression process, they're able to produce a high amount of energy in a relatively small machine. They require less maintenance than reciprocating compressors and some types can produce oil-free air.

 

 

Application of Hydraulic Driven Air Compressor

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To power and inflate construction equipment

Commercial air compressors can be used to inflate tires on construction equipment like forklifts, scissor lifts, and loaders. They can also be used to power pneumatic tools like jackhammers and nail guns.

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To power water pumps for farms

Air compressors are used in the agriculture industry to power water pumps. Because water is an essential resource for crops and livestock, it's important that the mechanism used to deliver water is effective and consistent. Air compressors can support water delivery systems and offer a backup method of pumping water in case of an emergency.

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To power gas turbines

Air compressors are often used in gas turbines to produce compressed air flow. The compressor brings air into the machine, pressurizes it, and then transports it into the combustor where it combines with fuel, generating power.

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Sandblasting

Sand blasters clean abrasive materials that can be difficult to remove, like rust on metal. Compressed air is part of the mechanism these tools use to clean, providing some of the necessary force.

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Food packaging

In the food and beverage industry, air compressors are used in the packaging process. They can vacuum-seal products, sealing in freshness and preventing leakage and contamination.

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Automobile production

Air compressors have a variety of uses in automobile shops. In addition to being a component of many vehicles, they're also used to inflate vehicle tires, in paint sprayers to airbrush vehicle bodies, and to operate equipment.

 

Components of Hydraulic Driven Air Compressor

Air compressor:Powered by the hydraulic motor.


Cooler/reservoir:Hydraulic fluid returns from the motor to the cooler, then reservoir tank.

Hydraulic pump

Pushes hydraulic fluid through the system.

Manifold

Controls the flow of hydraulic fluid to the motor.

Hydraulic motor

Forced to rotate by the hydraulic fluid.

 

 
How to Maintain Hydraulic Driven Air Compressor
 
01/

Check the oil level: Regularly check oil levels in your compressor's pump and top it up if necessary. Replace the oil every few hundred hours of operation or according to the manufacturer's recommendations.

02/

Clean the air filters: Regularly clean the inlet air filters to prevent dust and debris from entering the compressor. A clogged filter will reduce airflow and increase the air compressor's operating temperature.

03/

Inspect belts and pulleys: Check the belts and pulleys for wear and tear, looseness, or cracks. Tighten or replace them as necessary to keep your compressor running smoothly.

04/

Check for air leaks: Listen for air leaks, or use a soapy solution to check connections and seals. Repair or replace leaks to prevent your compressor from overworking and losing efficiency.

05/

Drain condensate from tanks: Water vapor can become a problem in compressed air systems, so it's essential to drain the condensate that collects in air tanks regularly.

06/

Schedule professional maintenance: Schedule professional maintenance and inspections with a qualified technician regularly. They can perform thorough checks to identify and fix potential problems before they become costly air compressor repairs.

 

The History of Air Compressors

 

 

It began with bellows

In 1800 B.C., humans invented a rudimentary version of a bellow that could blow pure oxygen into a fire. Not only would a bellow keep the fire going for longer, but it could also raise the temperature of the flame, making metallurgy and other crafts easier.

Though small improvements came along here and there, the basic bellow design remained unchanged for three millennia. In the mid 1700s, inventor John Smeaton found a way to automate bellows by rigging the machine to a waterwheel.

The first air compressors

John Wilkinson took Smeaton's design and patented the hydraulic blowing machine in 1757. His invention was able to increase the airflow rate for blast furnaces, drastically increasing the production rate of cast iron. These hydraulic blowing machines can be thought of as the first air compressor for sale.

From powering digging tools in metal mines to running entire fabrication plants, compressed air began being used in a variety of different industries as technology improved over the next few centuries. As electricity use became more widespread in the early to mid 1900s, air compressors switched from being powered by steam to electricity.

 

Our Factory

 

Focusing on the R&D, manufacturing and sales of hydrogen producing and refueling equipment and key components for a closed-loop full ecological industrial chain featured by green power, hydrogen energy and end-use equipment, SANY Hydrogen Energy Co., Ltd. is the world's leading provider of package solutions for hydrogen energy equipment, which is committed to providing global customers with GW-level ultra-large-scale package solutions on-grid/off-grid hydrogen production from wind and solar energy.

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FAQ

 

Q: What is a hydraulic compressor?

A: A hydraulic compressor is a means of compressing air useing hydraulic energy. There ate two very different types of machine referred to as hydraulic compessors. One type is a mechanical air compressor that is driven by a hydraulic motor. It is a method of converting hydraulic power to pneumatic power.

Q: What is engine driven air compressor?

A: Engine-driven air compressors, either diesel or gas powered, are perfect for light commercial applications and come in a variety of configurations to fit your needs. These tools come in portable, tank, or base-mounted designs with an airflow volume ranging between 10 and 1,600 cubic feet per minute (CFM).

Q: Is a direct drive compressor better?

A: Compared to a belt-driven compressor, a direct-drive compressor has fewer moving parts, which means less maintenance, less wear-and-tear, and greater reliability. With no belts to replace, you'll save time and money on maintenance over the life of the compressor.

Q: Can I put hydraulic oil in my air compressor?

A: Hydraulic oil: Hydraulic oil possesses multiple qualities that make it an acceptable substitute for air compressor oils. It has a lower viscosity in colder temperatures, which means it can flow more freely given its low density. For this reason, hydraulic oil works best when temperatures are lower.

Q: Is hydraulic better than pneumatic?

A: Pneumatics are best employed in specialised environments where hygiene or green practices are paramount, but they are generally impractical for large-scale or heavy lifting duties. Hydraulics are ideal for such high-force applications, and are often found in construction or mining environments.

Q: What is the advantage of a belt-driven air compressor?

A: Pros of a Belt Drive Air Compressor
A belt drive air compressor is a good option for a home workshop. It is also suitable for an indoor shop with multiple work areas. A lubricated belt system will run efficiently, smoothly and quietly, making it less likely to disturb your neighbours.

Q: Which type of air compressor is best?

A: For high-volume applications (above 6,000 CFM), a centrifugal air compressor is the most cost-effective. For low-volume applications (less than 20 CFM), a reciprocating compressor is the best choice. For everything in between, screw compressors are generally the best.

Q: What is the most efficient air compressor?

A: A two-stage double-acting reciprocating compressor is the most energy-efficient air compressor. Typical specific power at 100 psig is approximately 15 kW/100 cfm to 16 kW/100 cfm.

Q: Which compressor is more efficient Why?

A: A rotary compressor is about 25% more efficient than a reciprocating compressor, which lowers the cost of ownership and the carbon footprint of your cooling system. Some rotary compressors operate much more quietly than a reciprocating compressor of similar size, giving you more placement options.

Q: Are old air compressors better than new ones?

A: Higher efficiency: A new air compressor may use power more efficiently than a used option. New machinery won't have initial damage or required maintenance, which used equipment could have. Leaks, clogged air filters, incorrect pressure readings and other issues all impact an air compressor's efficiency.

Q: What is a good psi for an air compressor?

A: Between 70 and 90 PSI
Most air tools require between 70 and 90 PSI. Any light-to-medium-duty air compressor can easily handle 90 PSI, but you always want the compressor to supply more flow than needed. Pro Tip: Always respect a PSI rating.

Q: What strength air compressor do I need?

A: Smaller tools usually require between 0- to 5-SCFM, while larger tools can require 10- or more SCFM. To gauge the minimum compressor SCFM rating you need, examine the SCFM requirements of all the tools you intend to use. Multiply the highest tool rating by 1.5 to get the minimum compressor SCFM for your needs.

Q: Why is a 2 stage air compressor better?

A: A two-stage air compressor runs cooler and more efficiently than a single-stage one. While a single-stage air compressor can reliably power smaller-scale machinery, a two-stage type is necessary for larger machinery that requires more air pressure for operation.

Q: Is a bigger tank better for an air compressor?

A: Another benefit to a big tank is that you can lower your system pressure. This reduces leaks; saving you 1% on the electrical bill to run your compressor for every 2 psi. Also, running at the lower pressure is easier on your compressor.

Q: How do I know if my air compressor is single-stage or two-stage?

A: Single-stage compressors will have cylinders of a uniform size, each with its air inlets, while two-stage compressors will have only one inlet valve and non-uniform cylinders.

Q: Can you leave an air compressor tank full?

A: Every time you operate your air compressor, the atmospheric air that fills your compressor tank contains a certain percentage of water vapor, and if left alone, this water vapor can accumulate and damage the internal structure of your air compressor.

Q: How often should you drain an air compressor tank?

A: Aaily
It is recommended that you drain your tank daily, whether it is manually or automatically. Water build up in your tank can cause the bottom of your tank to rust forcing you to invest in a new tank. If you find yourself forget about draining your tank, you should look into purchasing an electronic drain valve.

Q: How do you bleed an air compressor?

A: To release pressure, pull the ring on the ASME safety valve. For safety, it is recommended that you wear safety glasses when doing this step. You can deflect the air by shielding the valve with one hand as you pull the ring with the other hand. Continue pulling until the tank is empty.

Q: Do you need to release pressure from air compressor tank?

A: Yes but it's to drain the water out of the system. Compressors end up putting moisture in the tank so this needs to be drained. It's the same on trucks but now they have air dryers so condensation in the system is no longer a problem.

Q: Is it OK to leave an air compressor pressurized?

A: Totally fine if you close all the valve. The compressed air will leak through the seals and balanced with atmospheric pressure. Unless if the air compressor is centrifugal type and the discharge valves or discharge check valves are not working.

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